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SWL-02A/B Spooling Length Counting Controller

This device is a device specially designed for the weaving factories to determine the filament winding length against the actual situation of excessive surplus filaments and low weaving loom efficiency.

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Product details

This device is a device specially designed for the weaving factories to determine the filament winding length against the actual situation of excessive surplus filaments and low weaving loom efficiency. It can prevent wasting of raw filament effectively, this device can be installed directly on the such machine units that require to control the working winding length, such as bobbin winder, the high speed bobbin winder, soft bobbin winder, covering machine and take-up winder, etc. with the purpose of saving raw material, increasing the production capacity, lowing the cost and getting more profits.

 

THE EQUIPMENT'S FEATURES

1. precision Measuring- Precisely count the actual winding length of each spindle, not limted by the yarn Denier, types and tension.

2. Easy Install- It can be very easily installed on the existing machines for using without any big modification

3. Easy to operate- The objective filament length is set on the master controller along with key-push starting, re-setting and simplified operating content.

4. High cost performance ratio-The minimized surplus filament waste brings high quality products, therefore, a small Investment can be rewarded in a short time.

5. Stable performance- Apply the superb quality bearing and special fixing system, avoid the sliding problem, while it’s adaptable to the environment of special temperature, humidity and static charge.

6.Other Performance- LED digital monitor display the actual winding length at any time.

 

APPL ICABILITY

Suitable to use on the machines which have requirement of winding length counting, such as   the bobbin winder, high speed bobbin winder, soft bobbin winding machine, covering machine and take-up winder.

 

SPECIFICATION

Measure Winding Length Range 1-999999M   Power Master control: 220/380v SWL-02A: DC24V
Measure Tension Range 3- 100g   Specification 78x 188x 103mm  
Measure Winding Speed Range ≈1,000M/min  (10.000rpm) Weight   630g  
Suitable Denier Range 30-800 D Measuring Precision 99.90%

 

Winding Process

●Precisely measure the winding length to achieve an identical length, and let the surplus filament amount approximate to zero.

●Through the LED Monitor can display the actual winding length of that moment, It can simply analysis the actual winding length deviation between each other, If the deviation Is big with the average length, so this spindle's tension was abnormal.

●The time difference, the surplus filament amount and other data can be useful as reference for the management of the later production activities.Through mastering and controlling the deviation between spindles, it can bring into effect of standardization management.

●Can meet the such demands of customers that are characteristic of small quantities but diversified varieties.

 

Yarn Twisting Process

●Because the precedent windings have the same length, the time difference between the earliest and last finished twisting is reduced, so the whole twisting process time was shortened too.

●The Production time's reduction brings a 5~10% shrinkage of the power expense, at the same time the surplus filament amount will stand approximately at zero.

●the reduction of time difference between the earliest and last finished twisting leads to a reduction of empty bobbin rotations, therefore, it reduce the flaws and improve the quality of the finished products.

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